West Mountain Radio Battery Box Technical Information

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Optim Engineering CBA III © Optim Engineering
Computerized Battery Analyzer Software
Introduction
Thank you for purchasing the West Mountain Radio CBA, We think you will find it takes the guesswork out of using
batteries and it will help you learn about batteries.
The CBA is much more than a simple battery voltage tester or a battery load tester. Unlike a simple load tester the
CBA will test virtually any type or size of battery, any chemistry or number of cells, up to 55 volts. For the first time and
for a reasonable price, anyone can do scientific tests of their batteries.
By itself the CBA is capable of much higher test rates than most other testers; up to 150 watts or 40 amps maximum.
With an optional amplifier tests can be done at 500 watts, and with two amplifiers 1000 watts.
The CBA not only tests the total amount of energy stored in a battery (capacity in amp-hrs) but it graphically displays
and charts the voltage versus time using a constant current load. Graphs may be displayed, saved and printed.
Multiple test graphs of the same battery, or multiple batteries, may be compared or overlaid; a very useful feature. The
battery test data can be printed on a color or black and white printer. You may also print convenient test labels to put
directly on your batteries. The optional external temperature probe provides automatic over temperature test cutoff.
It is ruggedly built and supplied with 13-gauge high-grade wire and Powerpole connectors for the battery connection.
It is small with a high performance cooling system and quiet fan. It is provided with LED indicators, visible from across
a room, display communication and test status.
The CBA II uses an 8051 based microcontroller to measure voltage, current and temperature with high accuracy.
Each CBA is individually calibrated with a computerized automated test system. It has 12 bit effective resolution in
three auto-switched voltage ranges. The current is set with 12 bit resolution below three amps and it is measured with
12 bit effective resolution above three Amps.
The electronic load uses two PWM-controlled power MOS FETs with electronic current regulation and software
feedback control. The microcontroller provides an integrated plug-and-play USB interface to the computer. There is
an arcing connection protection circuit to protect the CBA FET’s from over current with a loose connection to a battery.
The software supplied with the CBA, is easy to use and intuitive. It provides automatic sensing of the battery cell
count, a safety check of the test rate, and recommends a minimum safe discharge voltage. It is designed to protect
both the CBA and the batteries that you are testing. There are user editable and recallable battery test profiles.
Capacity discharge tests may be viewed in Amp Hours, Watt Hours or minutes. There is a charge monitor test to chart
and record the voltage rise during a charge. There is a lab calibrate current adjustment to improve the accuracy for
testing at very low discharge rates, or for critical applications.
An optional Extended software upgrade for the software provides all the features of the standard version and adds
different types of tests; duty cycle, and constant power. The different graph types are Amp hours, Watt hours, Minutes
and Ragone (adding weight as a variable). The Extended version also adds the ability to graph the battery
temperature (when the optional temp probe is connected). Lab calibration is possible to compensate for test lead
resistance, giving accurate readings at the battery terminals.
The Extended software is supplied with a CBA Amplifier and provides provision for operation with one or two
amplifiers for testing at high discharge rates or doing destructive testing.
We hope that you enjoy using the CBA and find it useful. You will learn valuable information about the batteries that
you test.
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Inhaltsverzeichnis

Seite 1 - Introduction

1 Optim Engineering CBA III © Optim Engineering Computerized Battery Analyzer Software Introduction Thank you for purchasing the West Mountain

Seite 2 - Safety Precautions

10 The CBA standard software version has selections of “Discharge” (A constant current discharge which is the most common way to evaluate battery capa

Seite 3

11 The graph of our completed test is shown below: Test Data: During the test all variables are displayed. Voltage: Initial voltage (was 12.6

Seite 4 - Getting Started

12 File Menu: New: Starts a new test document. Overlay: Will allow you to open a saved test document and allow you to overlay the tests in that fi

Seite 5

13 Test Menu: New Test: Opens a “New Test” window as explained above. Start, Stop, Properties: These will be grayed out unless you have filled

Seite 6 - CBA Program Details

14 Lab Calibrate: "Tools", "Lab Calibrate" gives you the option of calibration of temperature, discharge current. The Extended

Seite 7

15 Optim Engineering CBA III © Optim Engineering Computerized Battery Analyzer Software Saving and Printing Saving: After completing a batte

Seite 8

16 If you choose, “new test”, you will later be able to save the tests on the screen as one file with all the individually named tests in it. You will

Seite 9

17 If you wish you may go to “File”, “Print Preview” window to see how it will look before printing. If it is OK, press “Print” at the top of th

Seite 10

18 Select the file names from the directory list with the tests that you need labels for, or use the “Select All” button for all files and tests.

Seite 11

19 Optim Engineering CBA III © Optim Engineering Computerized Battery Analyzer Software Extended Software Features This section covers the ad

Seite 12 - File Menu:

2 Optim Engineering CBA III © Optim Engineering Computerized Battery Analyzer Software Safety Precautions The West Mountain Radio CBA is inhere

Seite 13 - Tools menu:

20 In addition the Extended software includes provision for operating with one or two CBA Amplifiers, which allows the user to test at up to 500 watts

Seite 14

21 Temperature Graphing (Extended Software) Note that you can select “Graph Temperature” for most of the test types, but not all. This will put

Seite 15 - Saving and Printing

22 Record the voltage that the software reads “V_CBA:” Record the voltage that your voltmeter reads “V_Battery:” at the calibration point Record t

Seite 16

23 Set the pixels in the “px box and the direction of offset with the “Location” check boxes. You may also change font style and size with the selec

Seite 17

24 Constant Power Testing (Extended Software) You may also run a test with constant power instead of constant current. With this test the current

Seite 18

25 Optim Engineering CBA III © Optim Engineering Computerized Battery Analyzer Software CBA Multi Upgrade This addendum explains the additional

Seite 19 - Extended Software Features

26 Setup and Numbering Disconnect all of the CBAs except the one that you have the license code for. Re-boot the computer. With the license regist

Seite 20

27 information part of the test name. Be certain to choose test and file names that allow you to keep track of the test data in a way that is satisf

Seite 21

28 Optim Engineering CBA III © Optim Engineering Computerized Battery Analyzer Software Temperature Probe Plug the probe’s two-pin connector in

Seite 22

29 Optim Engineering CBA III © Optim Engineering Computerized Battery Analyzer Software Troubleshooting If the CBA program indicates “No CBA un

Seite 23

3 Lithium Safety Warnings: Reprinted with permission of the Academy of Model Aeronautics Words in () in red were added by West Mountain Radio Lithi

Seite 24

30 Optim Engineering CBA III © Optim Engineering Computerized Battery Analyzer Software Computer System Requirements Basic Requirements: A P

Seite 25 - CBA Multi Upgrade

31 Optim Engineering CBA III © Optim Engineering Computerized Battery Analyzer Software Support If you cannot find the answer to a question abo

Seite 26

32 Index E Extended Software Features... 19 G Getting Started ... 4 I In

Seite 27

4 Optim Engineering CBA III © Optim Engineering Computerized Battery Analyzer Software Getting Started We highly suggest that you read this enti

Seite 28 - Temperature Probe

5 10. The test will continue until the test “Cutoff V” is reached. At that point the test will automatically stop and the program will beep and disp

Seite 29 - Troubleshooting

6 Optim Engineering CBA III © Optim Engineering Computerized Battery Analyzer Software CBA Program Details The installation and basic operatio

Seite 30 - Computer System Requirements

7 Profile: Profile defaults to "<Auto Check>" which causes the program to automatically recommend appropriate test discharge current

Seite 31 - Support

8 Double check that this voltage is correct before starting a test! Note: Changing this manually will also change the battery cell count. Weight

Seite 32

9 Test Example: Testing a battery The following example will lead you through testing a 3 cell (3S, 11.1 volt) lithium polymer battery. After st

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